Call me! Click here to send us a message

Click the number:4035 Entry time:2015/2/27 【Print this page】 【Close

Intalox Saddle

Intalox Saddle

Intalox Saddle

中文名:矩鞍环

1. Metal Intalox Saddle

1) Improved efficiency due to lateral liquid diffusion and surface film renewal

2) Outstanding surface utilization in mass and heat transfer applications.

3) Shorter packed bed heights

4) Maximum piece-to-piece contact with minimal nesting

5) High strength to weight ratio allows up to a 15 meter bed height

6) Consistent performances due to uniform randomness

7) Free flowing particle design facilitates installation and removal via uniform randomizing

2. Geometric Parameters

Size

Thickness

Bulk density

Quantity

Void volume

Specific surface area

Dry packing factor

mm

mm

kg/m3

n/m3

m3/m3

m2/m3

m-1

15

0.25

280

347000

96.5

305

167

25

0.3

255

135000

96.8

241

135

40

0.4

231

50200

97.1

161

79

50

0.4

149

15000

98.1

104

59

60

0.4

142

8400

98.2

85

50

70

0.5

113

4600

98.6

62

39

The above data is reference to material stainless steel (AISI304) in the material thickness shown. Other material available: carbon steel, stainless steel including 304, 304L, 410,316, 316L.

2. Plastic Intalox Saddle

Intalox saddle has characteristics of high void ratio, low pressure drop, low mass-transfer unit height, high flooding point, uniform gas-liquid contact, small specific weight, high mass transfer efficiency and so on. It is widely used in the packing towers of petroleum industry, chemical industry, chlorine-alkali industry, coal gas industry and environmental protection.

Physical & Chemical properties

Performance / Material

PE

PP

RPP

PVC

CPVC

PVDF

Density (kg/m3)

0.94-0.96

0.89-0.91

0.93-0.94

1.32-1.44

1.50-1.54

1.75-1.78

Operation Temp.

90

>100

>120

>60

>90

>150

Chemical corrosion resistance

Good

Good

Good

Good

Good

Good

Compression Strength (Mpa)

>6.0

>6.5

>7.0

>6.0

>8.0

>10.

Specification

D*H*T

Surface Area (m2/m3)

Void Volume (m3/m3)

Bulk number (per m3)

Bulk Density (kg/m3)

F factor (m -1)

25*12.5*1.2

288

0.847

97680

102

473

38*19*1.2

265

0.95

25200

63

405

50*25*1.5

250

0.96

9400

75.2

332

76*38*2.6

200

0.97

3700

59.2

289

3. Ceramic Intalox Saddle

Ceramic intalox saddle is improved from the arc saddle, it changes the both arched surface to rectangular surface and makes the interior and exterior radius of curvature different, this construction overcomes the problem of nesting basically, it makes porosity distributed even and improves the distribution of the fluid, greater capacity and lower pressure drop than Raschig ring.

1) Ceramics Saddle applied to Petrochemical

Size

Index

1/2'' 12mm

5/8'' 16mm

3/4'' 19mm

1''     25mm

1.5'' 38mm

2''    50mm

3''    76mm

Number pc./m3

740,000

382,000

230,000

84,000

25,000

9,300

2,400

Bulk density kg/m3

780

710

660

610

590

560

520

Void volume m3m3

0.73

0.70

0.74

0.74

0.75

0.76

0.78

Specific area m2m3

620

535

390

255

166

120

90

Specific gravity g/cm3

2.3

Water absorption %

0.3%

Acid resistance %

99.6%

Max operating temp.

1100

Porosity %

1

Mohs hardness scale

6.5

Thermal conductivity w/m.k

0.9-1.0

Specific heat J/kg

850-900

Chemical Composition

SiO2

Al2O3

Fe2O3

CaO

K2O+Na2O

MgO

Others

73%

17-32%

1%

0.5%

2-4%

0.5%

0.1%

Specifications

Size

Diameter of deck mm

Outside diameter mm

Height mm

Wall thickness mm

1/2''(12mm)

12±1.0

20±1.4

10±1.0

2.0±0.45

5/8''(16mm)

16±1.0

24±1.5

12±1.0

2.0±0.5

3/4''(19mm)

19±1.5

28±2.0

14±1.0

2.5±0.5

1''(25mm)

25±1.5

38±2.0

19±1.0

3.0±0.5

1.5''(38mm)

38±2.0

60±3.0

30±1.5

4.0±1.0

2''(50mm)

50±2.5

80±4.0

40±2.0

5.0±1.0

3''(76mm)

76±4.0

114±4.0

57±3.0

9.0±1.0

2) Ceramics Saddle applied to RTO

Size

Index

1/2''

12mm

3/4''

19mm

1''

25mm

1.5''

38mm

2''

50mm

3''

76mm

Number pc./m3

740,000

230,000

84,000

25,000

9,300

2,400

Weight kg/m3

800

690

660

610

600

580

Void volume m3m3

0.73

0.74

0.74

0.75

0.76

0.78

Specific area m2m3

620

390

255

166

120

90

Specific gravity g/cm3

2.35

Water absorption %

0.5%

Acid resistance %

99.6%

Max operating temp.

1280-1320

Porosity %

1

Mohs hardness scale

7.0-8.0

Thermal conductivity w/m.k

0.9-1.0

Specific heat J/kg

850-900

Chemical Composition

SiO2

Al2O3

Fe2O3

CaO

K2O+Na2O

70%

23-30%

1%

1-2%

2-4%